What can ensure the process efficiency of plastic mould?

Jun 20, 2024 Leave a message

What can ensure the process efficiency of plastic mould?

 

① Design structure
Most injection molds are well designed and have complex machined parts on both the cavity side and core side inserts. This helps to produce irregularly shaped products while maintaining accuracy and avoiding pinching, scraping, etc.
② Cold runner system
The system includes gates, runners, gates and cavities with multiple independent cooling manifolds and large inlet/outlet connectors to control the temperature in each zone. It is best suited for handling products with complex designs, works with any plastic, and works best with heat-sensitive polymers.
③ Ejection system
The ejection system is used to eject molded parts from the mold and generally has a fixed connection. The system consists of an ejection piston, an ejection mechanism, an ejection air source and a control system. It is suitable for various containers, boxes, cylinders and thin parts with center holes. Our ejection systems are often designed in the form of ejection blocks to make ejection as simple as possible, facilitate processing and demoulding, and are easy to maintain.
④ Hydraulic clamping technology
This technology compresses rubber discs or other materials to generate greater force to lock the mold to avoid mold movement and damage. It has a constant pressure value and has the function of maintaining pressure for a long time, improving production accuracy and stability, reducing the chance of manual intervention and 90% of the mold change time.
⑤ Five-axis servo drive system
The system cooperates with software logic to provide a human-computer interaction interface that conforms to the characteristics of injection molding production processes. It allows touch operation instructions to be implemented to achieve various special actions such as arrangement, palletizing, and embedding, helping to speed up production efficiency.